• ESP in Diagrams

• ESP System Diagram
• General System Workflow
• MRP Workflow

ESP Manufacturing

With more than twenty years of experience in the field of Enterprise Resources Planning (ERP), ESP creates value to companies by strengthening internal control, monitoring operation progress, maximizing utilization rate of current resources, increase operation transparency and also provide a backbone for further business development and expansion. The ability of the system to provide accurate real-time, on-line, up-to-the minute information, not only for the local site but also for remote facilities, allow management to grasp a better picture of the company so as to make proper managerial decision for best planning and allocation of resources.

Built on client-server architecture, optimized for Internet operation, it is capable of delivering secure, prompt information flow between your headquarters and your remote sites everywhere around the globe. Its multi-lingual and multi-currency capabilities facilitate effective communication within multi-national companies.

Engineering

• Support different sets of alternative materials on BOM level for different products

• Support substitution priority for alternative materials on BOM level

• Support special manufacturing instruction for specific materials on different products

• Support material BOM unit measurement with conversion

• Unlimited BOM level for Finished Goods and/or Semi-finished goods

• Engineering Change Note (ECN) with BOM version history and update BOM procedure

• Support document control with upload and download access rights and log history

Production Planning / Advanced Production Schedule (APS)

• Support multiple work centres with different capacity for the same product/process

• Support minimum or fixed run size for the same process on different work centres

• Support different setup time for the same product/process on different work centres

• Auto-allocate of product/process to different work centres based on loading

• Auto-combine repeated product/process to minimise setup time

• Support simulation on inquiries/forecast without upsetting actual APS report

• Highly optimised process allows high performance operation without tying up entire system

• Capacity Loading Analysis allows visualisation of bottleneck

• Provide daily production schedule by products, work centres and by orders

Material Requirement Planning

• Support alternative materials with priority

• Recommendation of quantity required purchasing in weekly/monthly delivery schedule

• Highly optimised process without tying up the entire system

• Allow MRP simulation that include Quotations and/or forecast

Purchasing

• Qualified vendor list with preset credit terms

• Vendor price list with quote price history

• Multiple currency

• Scheduled Prepayment

• Support different unit of measurement with unit conversion back to stock unit

• Convert-to-kit function for bundle items set

• Order approval and revision history

• Purchase Requisition function

• Vendor Performance report in terms of early/late shipment, return rate

• Demand Analysis to monitor any over-purchase or items no longer in demand

• Demand Analysis also provides reference guideline for setting safety level

• Procedures to simplify inter-company transactions

• Support sales tax and VAT

• Built-in report writer to print or export system information

Warehouse Management System

• Monitor stock quantities in individual storage location

• Fully-integrated to inventory system

• Easy to implement with various picking logic to meet inventory management goal

• Generate Bin Picking List based on defined bin picking logic

• Bin Inventory Allocation report

• Support batch numbers with validate and expiry dates

• Batch dispatch logic including earliest to expire, smallest batch to fit and manual

• Batch tracking report to trace the source, destination and current stock level

Production Control / Shop Floor Control

• Auto-fill up in Work Order of required materials and quantity based on BOM

• Special customer requirement registered in Sales Order will be carried to Work Orders

• Online query of inventory readiness for individual Work Order

• Generation of material Bin Picking Lists (require WMS module)

• Track material cost, labour cost and yield loss based on actual materials used

• Keep track of WIP quantity and value of Work Orders

• Daily production schedule by products, by work centres and by orders

• Work Cost report – keeps track of cost breakdown for cost comparison

• Work Centre overhead could be allocated to Work Order as part of manufacturing cost

• WIP Report includes materials quantity and value in work centre for Work Orders